{"id":18233,"date":"2024-12-11T14:30:53","date_gmt":"2024-12-11T13:30:53","guid":{"rendered":"https:\/\/www.idealtecsrl.com\/idealtec-guarantee-of-production-quality-in-potentially-explosive-atmospheres\/"},"modified":"2024-12-11T15:17:57","modified_gmt":"2024-12-11T14:17:57","slug":"idealtec-guarantee-of-production-quality-in-potentially-explosive-atmospheres","status":"publish","type":"post","link":"https:\/\/www.idealtecsrl.com\/en\/idealtec-guarantee-of-production-quality-in-potentially-explosive-atmospheres\/","title":{"rendered":"Idealtec: guarantee of production quality in potentially explosive atmospheres"},"content":{"rendered":"<div id='full_slider_1'  class='avia-fullwidth-slider main_color avia-shadow   avia-builder-el-0  el_before_av_one_half  avia-builder-el-first   container_wrap fullsize'  >\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-m4jrjajq-737e3f6095253fb80de80985aca2320d\">\n#top #wrap_all .avia-slideshow 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https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-3-705x202.jpg 705w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><div class='av-section-color-overlay' style='opacity: 0.6; background-color: #18417e; '><\/div><\/div><\/li><li  class='avia-slideshow-slide av-m4jrjajq-737e3f6095253fb80de80985aca2320d__3  slide-4 slide-even'><div data-rel='slideshow-1' class='avia-slide-wrap '   ><img decoding=\"async\" fetchpriority=\"high\" class=\"wp-image-15285 avia-img-lazy-loading-not-15285\"  src=\"https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-4.jpg\" width=\"1500\" height=\"430\" title='visore-ci-presentiamo-4' alt=''  itemprop=\"thumbnailUrl\"  style='min-height:400px; min-width:1396px; ' srcset=\"https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-4.jpg 1500w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-4-300x86.jpg 300w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-4-1030x295.jpg 1030w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-4-768x220.jpg 768w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-4-705x202.jpg 705w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><div class='av-section-color-overlay' style='opacity: 0.6; background-color: #18417e; '><\/div><\/div><\/li><li  class='avia-slideshow-slide av-m4jrjajq-737e3f6095253fb80de80985aca2320d__4  slide-5 slide-odd'><div data-rel='slideshow-1' class='avia-slide-wrap '   ><img decoding=\"async\" fetchpriority=\"high\" class=\"wp-image-15292 avia-img-lazy-loading-not-15292\"  src=\"https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-5.jpg\" width=\"1500\" height=\"430\" title='visore-ci-presentiamo-5' alt=''  itemprop=\"thumbnailUrl\"  style='min-height:400px; min-width:1396px; ' srcset=\"https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-5.jpg 1500w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-5-300x86.jpg 300w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-5-1030x295.jpg 1030w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-5-768x220.jpg 768w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/07\/visore-ci-presentiamo-5-705x202.jpg 705w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><div class='av-section-color-overlay' style='opacity: 0.6; background-color: #18417e; '><\/div><\/div><\/li><\/ul><div class='avia-slideshow-arrows avia-slideshow-controls' ><a href='#prev' class='prev-slide ' aria-hidden='true' data-av_icon='\ue87c' data-av_iconfont='entypo-fontello'  tabindex='-1'>Previous<\/a><a href='#next' class='next-slide ' aria-hidden='true' data-av_icon='\ue87d' data-av_iconfont='entypo-fontello'  tabindex='-1'>Next<\/a><\/div><div class='av-slideshow-caption av-m4jrjajq-737e3f6095253fb80de80985aca2320d__0 caption_fullwidth caption_center'><div class=\"container caption_container\"><div class=\"slideshow_caption\"><div class=\"slideshow_inner_caption\"><div class=\"slideshow_align_caption\"><h1 class='avia-caption-title '  itemprop=\"name\" >Idealtec: guarantee of production quality in potentially explosive atmospheres<\/h1><\/div><\/div><\/div><\/div><\/div><\/div><\/div><div id='after_full_slider_1'  class='main_color av_default_container_wrap container_wrap fullsize'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-full alpha units'><div class='post-entry post-entry-type-page post-entry-18233'><div class='entry-content-wrapper clearfix'>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-4sgxh84-550168613de5b6100f10b95723400d18\">\n.flex_column.av-4sgxh84-550168613de5b6100f10b95723400d18{\npadding:50px 0 0 0;\n}\n<\/style>\n<div  class='flex_column av-4sgxh84-550168613de5b6100f10b95723400d18 av_one_half  avia-builder-el-1  el_after_av_slideshow_full  el_before_av_one_half  avia-builder-el-first  first flex_column_div  '     ><section  class='av_textblock_section av-m4jrl3pr-12aa2b42cb76715f9a69f2f0edb738c3 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Prevention and safety from accidents and risks of various kinds in plants has always been a component of Idealtec&#8217;s mission, right from the very early stages of design and conception of powder handling and storage systems.<br \/>\nA part of the company&#8217;s DNA, and the result of a far-sighted vision, the strong propensity for research and constant innovation also materialize in technical applications intended for use in potentially explosive atmospheres.<\/p>\n<\/div><\/section><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-482cv1w-9e18b82141cf1c549a0783840e44f1b7\">\n.flex_column.av-482cv1w-9e18b82141cf1c549a0783840e44f1b7{\npadding:50px 0 0 0;\n}\n<\/style>\n<div  class='flex_column av-482cv1w-9e18b82141cf1c549a0783840e44f1b7 av_one_half  avia-builder-el-3  el_after_av_one_half  el_before_av_one_full  flex_column_div  '     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-3sts29g-ae0e670e4c54b447ede6cdcc3f6e9718\">\n.avia-image-container.av-3sts29g-ae0e670e4c54b447ede6cdcc3f6e9718 img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-3sts29g-ae0e670e4c54b447ede6cdcc3f6e9718 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-3sts29g-ae0e670e4c54b447ede6cdcc3f6e9718 av-styling- avia-align-center  avia-builder-el-4  avia-builder-el-no-sibling '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-18310 avia-img-lazy-loading-not-18310 avia_image ' src=\"https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/12\/articolo-3.jpg\" alt='' title='articolo-3'  height=\"375\" width=\"710\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/12\/articolo-3.jpg 710w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/12\/articolo-3-300x158.jpg 300w, https:\/\/www.idealtecsrl.com\/wp-content\/uploads\/2024\/12\/articolo-3-705x372.jpg 705w\" sizes=\"(max-width: 710px) 100vw, 710px\" \/><\/div><\/div><\/div><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-3es6rck-a709d2eb4d2d969635bda022b81ba659\">\n.flex_column.av-3es6rck-a709d2eb4d2d969635bda022b81ba659{\npadding:50px 0 0 0;\n}\n<\/style>\n<div  class='flex_column av-3es6rck-a709d2eb4d2d969635bda022b81ba659 av_one_full  avia-builder-el-5  el_after_av_one_half  el_before_av_hr  first flex_column_div  column-top-margin'     ><section  class='av_textblock_section av-m4jrlnxy-f7622c2818f5513f7c2d0c37837eceff '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>The starting point is a strategic approach that starts from a detailed examination of the characteristics of the processes, in the determination of the product characterization parameters, in the careful selection of manufacturing materials, in the predominant use of preventive measures. From this initial risk analysis, the safety measures that are developed through constructive protection against explosions, systematic surveillance of manufacturing processes, control and inspection interventions on the entire supply chain descend.<\/p>\n<p>On the design level, particular emphasis is placed on the meticulous analysis of the process, which from time to time translates into sharing with the customer the direct experience of the environment, materials and processes involved in the operational practice. The scope of application is the common reference system for the explosive class of dust, the assessment of explosion risks, and the principles of integrated safety.<\/p>\n<p>These are essential prerequisites for validating the conformity of Idealtec equipment to the provisions of the ATEX Directive. Thus, through a concrete commitment, the diffusion of the culture of safety is developed, thanks to a precise response in terms of knowability and demandability of quality.<\/p>\n<p>The set of equipment designed and intended for the movement of powders, for the production of solvent-based paints, with ATEX 0\/20 marking, thus becomes the object of validation, for compliance with the provisions of the current legislation, for the existence of adequate safety conditions, for the search for solutions aimed at containing the risk. The raw materials used are solid and dry organic substances, stored in sacks and big bags.<\/p>\n<p>The process consists in their transfer inside three dispersers, to be mixed with liquid solution. The control and management of the processes take place via PLC, the plant operates in batches. In the department, the supervision, control and inspection activities of the operations of assistance to the unloading of the raw materials, as well as the final packaging of the product, are carried out.<\/p>\n<p>The equipment develops from a height of 0 up to a height of 5 meters, located in internal areas of the plant; the material is unloaded from the FIBC emptying station and sent to the dispersers with the aid of a screw conveyor and an aeromechanical conveyor on a self-propelled base.<\/p>\n<p>From the assessment of explosive atmospheres and given the almost constant presence of potentially explosive conditions, it is necessary to assign the mandatory categorization with the related activation of the certification process for Zone 0\/20 of the inside of Idealtec equipment.<\/p>\n<p>Furthermore, the St2 class of the solid powder substance, from which an explosion violence equal to a range between 201 and 300 bar m\/s (medium intrinsic explosive hazard assessment), the low resistivity of the product, as well as the tendency of the material to accumulate electrostatic charges, accentuate the need for the most rigorous adoption of preventive\/protective measures against the explosion hazard.<\/p>\n<p>Furthermore, the context in which one operates makes it highly relevant, for the areas and equipment of the plant being analyzed, to constantly maintain and record the practices for controlling grounding, equipotential connections of individual components, and limiting the time of airborne presence of dust to a technical minimum.<\/p>\n<p>The unloading area of \u200b\u200b\u200b\u200bsolid raw materials is maintained in a slight depression via a collection point located on the back of the equipment, while the suction of these collections is conveyed to a centralized filtration system. The unloading of the raw material therefore occurs at the equipotential connection of the equipment with the plant.<\/p>\n<p>All the components dedicated to the transport and containment of dust are made of AISI 304\/316 steel, or in electro-conductive material, with adequate thicknesses. The electrical continuity between the elements of the equipment (elements of the dust transport lines and parts of the equipment) is guaranteed by mechanical metal connections and by additional equipotential connections using jumpers.<\/p>\n<p>Electrical continuity checks between the equipment themselves take on a specific importance, particularly in the passage of product unloading from bags and big bags and loading of the dispersers. Special clamps under continuous monitoring and flexible earthing connections guarantee control.<\/p>\n<p>There is also protection from the entry of foreign elements &#8211; which could cause sparks &#8211; achieved by means of an electrical absorption indicator. Prevention of the accumulation of substances inside the equipment is instead obtained by means of inclined ducts and inspection doors. In the screw and mechanical conveyors, in addition to the substance in powder form, an inorganic substance is also moved, intended to promote natural cleaning from internal dust deposits and the removal of any residues along the transport circuit.<\/p>\n<p>The equipment is suitable for the transport of powders with an ignition charge \u22651MJ, while for the most critical products, along the transport circuit, it is possible to provide nitrogen blowing points to make the entire line inert.<\/p>\n<p>A series of dedicated control devices supervise the control of the safety operating temperature, avoiding thermal drift phenomena due to excessive heating. The venting of any overpressure is implemented by means of air vent openings.<\/p>\n<p>The evidence of the effectiveness of a production quality management system, legitimized by a prominent notified body, supports IDEALTEC&#8217;s commitment to supporting the adoption of measures oriented towards a holistic vision of the sustainability of production processes. In short: safety as a starting point, innovation as a rule.<\/p>\n<\/div><\/section><\/div><\/p>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-2uvu0ac-d3ce82d8e621a43ab9ca03d0d4c1b109\">\n#top .hr.hr-invisible.av-2uvu0ac-d3ce82d8e621a43ab9ca03d0d4c1b109{\nheight:24px;\n}\n<\/style>\n<div  class='hr av-2uvu0ac-d3ce82d8e621a43ab9ca03d0d4c1b109 hr-invisible  avia-builder-el-7  el_after_av_one_full  el_before_av_hr '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div>\n<div  class='hr av-2q8tx3o-e53a517dd29500694e2bc502a0a21104 hr-short  avia-builder-el-8  el_after_av_hr  el_before_av_hr  hr-left'><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-28wn2hg-418f8a8d7412b57e67537677d83eef5a\">\n#top .hr.hr-invisible.av-28wn2hg-418f8a8d7412b57e67537677d83eef5a{\nheight:24px;\n}\n<\/style>\n<div  class='hr av-28wn2hg-418f8a8d7412b57e67537677d83eef5a hr-invisible  avia-builder-el-9  el_after_av_hr  el_before_av_one_full '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-1rbp59w-39f2379e37e14bdfc1adbe694a3d205b\">\n.flex_column.av-1rbp59w-39f2379e37e14bdfc1adbe694a3d205b{\npadding:48px 48px 48px 48px;\nbackground-color:#eceff1;\n}\n<\/style>\n<div  class='flex_column av-1rbp59w-39f2379e37e14bdfc1adbe694a3d205b av_one_full  avia-builder-el-10  el_after_av_hr  avia-builder-el-last  first flex_column_div  '     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-12w7mgk-caa9be10a527c5aa449e9e7c08e9ddc5\">\n#top .av-special-heading.av-12w7mgk-caa9be10a527c5aa449e9e7c08e9ddc5{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-12w7mgk-caa9be10a527c5aa449e9e7c08e9ddc5 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-12w7mgk-caa9be10a527c5aa449e9e7c08e9ddc5 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-12w7mgk-caa9be10a527c5aa449e9e7c08e9ddc5 av-special-heading-h2 blockquote modern-quote modern-centered  avia-builder-el-11  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >STATE AID AND DE MINIMIS<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-tajcms-f0d1da87023b483f5442b22aac32f98a '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p style=\"text-align: center;\"><strong>Information obligations for public grants.<\/strong><br \/>\nState aid and de minimis aid received by our company are contained in the National State Aid Register referred to in art. 52 of Law 234\/2012 to which reference is made and which can be consulted at the following link:\u00a0<a role=\"link\" href=\"https:\/\/www.rna.gov.it\/trasparenza\" target=\"_blank\" rel=\"noopener\">Learn more&gt;&gt;<\/a><\/p>\n<\/div><\/section><\/p><\/div>\n","protected":false},"excerpt":{"rendered":"<p>Prevention and safety from accidents and risks of various kinds in plants has always been a component of Idealtec&#8217;s mission, right from the very early stages of design and conception of powder handling and storage systems.<br \/>\nA part of the company&#8217;s DNA, and the result of a far-sighted vision, the strong propensity for research and constant innovation also materialize in technical applications intended for use in potentially explosive atmospheres.<\/p>\n","protected":false},"author":6,"featured_media":18310,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[2139],"tags":[],"_links":{"self":[{"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/posts\/18233"}],"collection":[{"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/comments?post=18233"}],"version-history":[{"count":4,"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/posts\/18233\/revisions"}],"predecessor-version":[{"id":18326,"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/posts\/18233\/revisions\/18326"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/media\/18310"}],"wp:attachment":[{"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/media?parent=18233"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/categories?post=18233"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.idealtecsrl.com\/en\/wp-json\/wp\/v2\/tags?post=18233"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}